Screenprint and Customize Medical, Surgical and Skull Caps

Screenprint and Customize Medical, Surgical and Skull Caps

At Sparkling Earth Headwear & Accessories, we've been in business and offering custom screenprinting designs since 1991.

Our first products – reusable neck-cooling ties – were so popular that we expanded, and now we have something for everyone:

  • Are you a cyclist? Our neck-cooling ties keep you cool and prevent neck sunburns while our flat headbands fit under your helmet to keep sweat out of your eyes.
  • Are you a cowboy? Use our custom bandannas to avoid inhaling dust.
  • Are you a medical professional? Our medical and surgical caps offer a comfort sweatband so you can concentrate on your patients, not your sweaty head. (You'll also like our stethoscope covers.)
  • Do you have a lot of hair? We offer a "big hair" version of many of our headwear options.
  • Do you cook? Our chefs' hats with airflow mesh and a sweatband keep you cool while you slave over the hot stove.
  • Do you have a pet? You can have matching bandannas! (They'd look cute with their own bandanna regardless.)

And for those of you who just enjoy stylish headwear, we can custom print baseball caps, skullcaps, headwraps, headbands, do-rags, and more.

Sparkling Earth Headwear & Accessories is an industry leader because of our high standards, attention to detail, and extensive experience. But, most importantly, because we never waver from our goal: Using high-quality materials to provide superior-quality products produced by hand in sunny Arizona.

While we sell "off-the-rack" items, our claim to fame is our custom screen printing. Here's how it works:

Step 1: You give us a design and select a fabric. There are two ways to do this:

  • Submit your design with vector artwork.
  • Work with our artist to create a design.

Step 2: Our in-house designers create a mockup and send you a digital illustration for approval.

Step 3: We separate each color into a screen and prepare your design for printing.

Step 4: Each piece of fabric gets "inked up" with your color(s).

Step 5: We dry the finished product at 340oF for 25 seconds on conveyor dryers.

Step 6: We sew everything together per your specifications.

Step 7: We ship your order. (You’re sent a tracking number, guaranteed delivery date, and email confirmation.)

Step 8: Your one-of-kind headwear arrives.

Step 9: You love it and post nice things about us on Yelp, Facebook, and Google – or shout it from your rooftop!

Why are our products such good quality?

  • We cut the fabric, print your logo/image on it, then sew it together. This ensures images are on flat pieces of fabric and won't "warp" when connected to other sections.
  • We use 100% cotton fabric that is breathable, washable, and durable.
  • We flash-dry individual screens to prevent color bleeding, ensure crisp image quality, and prevent your design from cracking, fading, peeling, or washing off.
  • We never let a product leave our facility without being examined by an expert screenprint artist.

The minimum order for custom headwear is 144 pieces, and you'll receive most orders in 3-5 weeks. (But we offer rush service, just in case.) Have questions? Want to place an order? Please call 623-780-9674 ext. 101 or toll-free 1-800-871-1710 ext. 101.

The Benefits of Custom Screen Printing


Professional screen printers like Sparkling Earth Headwear & Accessories have been in the industry for years – and let us tell you: it's not as easy as the DIYers on YouTube lead you to believe. A professional company offers professional results. (And if we mess it up, we fix it!). We Screenprint and Customize Medical, Surgical, Skull Caps and more.

Get the exact design you're looking for

Unless you're an artist, the designs in your head probably don't look quite as good when you transfer them to paper. That's why we have in-house designers at Sparkling Earth Headwear & Accessories, ensuring we can bring your design to life. Or, if you have only a rough idea, contact us so we can discuss your idea.  


Whether you want headwear to increase awareness of your business, promote an event, or give your employees a feeling of camaraderie, you don’t want less-than-professional pieces. Our screen-printing process creates nothing but high quality products you'll be proud to wear.


Headwear is everywhere (and mostly mass-produced on assembly lines), so standing out from the crowd isn't easy. With custom screen printing, your one-of-a-kind design is hard to miss.


At Sparkling Earth Headwear & Accessories, we're passionate about our craft, and you can be sure we'll deliver the results you want. (Not to mention creating them to your specifications, shipping them on time, and guaranteeing your satisfaction.)

Wholesale quantities and prices

Get more for less! Choosing custom screen printing means you can order in bulk, making the price per unit extremely affordable. You can pass those savings on to clients, give all your employees headwear, or pass items out at events without breaking the bank.

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